Capabilities

DyCast Specialties Corporation full-service capabilities make us your one-stop die casting source. We will serve as a single source of responsibility for everything from initial design assistance to precision machining, metal finishing, and final assembly.

Engineering Assistance

DyCast Specialties has die casting machines ranging from 7 to 725 tons. Automatic ladlers and lubricators speed production and reduce waste to ensure cost-effective, accurate manufacturing of a wide variety of components.

DyCast Specialties Engineering Department can assist you in the concept and design of your part to optimize its compatibility with the die casting process. Involve us in the early stages of development. We’ll work closely with you to make sure you realize the highest level of quality, performance, and cost-effectiveness.

Secondary Capabilities

DyCast Specialties is a complete “value-added” manufacturer with superb CNC finish machining capabilities including specialized drilling and tapping techniques to meet your most difficult programs. Vibratory finishing and cryogenic deburring processes are included to smooth out the rough edges prior to applying your specific metal finish.

Aluminum Alloys

  • 380
  • 383

Zinc Alloys

  • AC41A, Zamak #5
  • AG40A, Zamak #3
  • ZA-8 • ZA-27

Part Size

  • Zinc – up to 4.5 pounds
  • Aluminum – up to 10 pounds

Production Tooling

  • Tooling 6-12 weeks
  • Production 3-8 weeks

Secondary Services

DyCast Specialties is a complete “value-added” manufacturer with superb CNC finish machining capabilities, including specialized drilling and tapping techniques to meet your most difficult programs. Vibratory finishing and cryogenic deburring processes are included to smooth out the rough edges prior to applying your specific metal finish. We offer a variety of secondary services including:

  • Assembly
  • Annealing
  • CNC/CAD-CAM Machining
  • Vibratory Finish
  • Tumble Deburr
  • Coatings
  • Painting
  • Plating
  • Cryogenic Deburr

Inspection Equipment:

  • Brown & Sharpe Global DCCM, PC-DMIS Software
  • Mititoyo BH305 CMM

Additional Process Capabilities: * RoHS Compliant

  • Electroless Nickel * (Barrel Plating)
  • Electroless Nickel * (Rack Plating)
  • Bright Nickel Plating *
  • Yellow Zinc Chromate *
  • Bright Zinc Chromate *
  • Chromate Conversion *
  • Black Zinc Chromate *
  • Clear Anodizing *
  • Liquid Paint *
  • Powder Coat Paint *
  • E-Coating *
  • Shot Bead Blasting
  • X-Ray
  • Assembly
  • Annealing
  • Pad Printing